Making and Transporting Hay
Hay production and harvest, colloquially known as "making hay", "haymaking", or "doing hay", involves a multiple step process: cutting, drying or "curing", processing, and storing. Hayfields do not have to be reseeded each year in the way that grain crops are, but regular fertilizing is usually desirable, and overseeding a field every few years helps increase yield.
Methods and the terminology to describe the steps of making hay have varied greatly throughout history, and many regional variations still exist today. However, whether done by hand or by modern mechanized equipment, tall grass and legumes at the proper stage of maturity must be cut, then allowed to dry (preferably by the sun), then raked into long, narrow piles known as windrows. Next, the cured hay is gathered up in some form (usually by some type of baling process) and placed for storage into a haystack or into a barn or shed to protect it from moisture and rot.
During the growing season, which is spring and early summer in temperate climates, grass grows at a fast pace. It is at its greatest nutritive value when all leaves are fully developed and seed or flower heads are just a bit short of full maturity. When growth is at a maximum in the pasture, if judged correctly, the pasture is cut. Hay cut too early will not cure as easily due to high moisture content, plus it will produce a lower yield per acre than longer, more mature grass. But hay cut too late is coarser, lower in resale value and has lost some of its nutrients. There is usually about a two-week "window" of time in which hay is at its ideal stage for harvesting.
Hay can be raked into rows as it is cut, then turned periodically to dry, particularly if a modern swather is used. Or, especially with older equipment or methods, the hay is cut and allowed to lie spread out in the field until it is dry, then raked into rows for processing into bales afterwards. During the drying period, which can take several days, the process is usually sped up by turning the cut hay over with a hay rake or spreading it out with a tedder. If it rains while the hay is drying, turning the windrow can also allow it to dry faster. However, turning the hay too often or too roughly can also cause drying leaf matter to fall off, reducing the nutrients available to animals. Drying can also be sped up by mechanized processes, such as use of a hay conditioner, or by use of chemicals sprayed onto the hay to speed evaporation of moisture, though these are more expensive techniques, not in general use except in areas where there is a combination of modern technology, high prices for hay, and too much rain for hay to dry properly.
Once hay is cut, dried and raked into windrows, it is usually gathered into bales or bundles, then hauled to a central location for storage. In some places, depending on geography, region, climate, and culture, hay is gathered loose and stacked without being baled first.
Hay must be fully dried when baled and kept dry in storage. If hay is baled while too moist or becomes wet while in storage, there is a significant risk of spontaneous combustion. Hay stored outside must be stacked in such a way that moisture contact is minimal. Some stacks are arranged in such a manner that the hay itself "sheds" water when it falls. Other methods of stacking use the first layers or bales of hay as a cover to protect the rest. To completely keep out moisture, outside haystacks can also be covered by tarps, and many round bales are partially wrapped in plastic as part of the baling process. Hay is also stored under a roof when resources permit. It is frequently placed inside sheds, or stacked inside of a barn. On the other hand, care must also be taken that hay is never exposed to any possible source of heat or flame, as dry hay and the dust it produces are highly flammable.
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