Hydrogen Fluoride - Production and Uses

Production and Uses

Hydrogen fluoride is produced as by the action of sulfuric acid on pure grades of the mineral fluorite and also as a side-product of the extraction of the fertilizer precursor phosphoric acid from various minerals. See also hydrofluoric acid.

The anhydrous compound hydrogen fluoride is more commonly used than its aqueous solution, hydrofluoric acid. HF serves as a catalyst in alkylation processes in oil refineries. A component of high-octane gasoline called "alkylate" is generated in Alkylation units that combine C3 and C4 olefins and isobutane to generate gasoline.

HF is a reactive solvent in the electrochemical fluorination of organic compounds. In this approach, HF is oxidized in the presence of a hydrocarbon and the fluorine replaces C–H bonds with C–F bonds. Perfluorinated carboxylic acids and sulfonic acids are produced in this way.

Hydrogen fluoride is an important catalyst used in the majority of the installed linear alkyl benzene production in the world. The process involves dehydrogenation of n-paraffins to olefins, and subsequent reaction with benzene using HF as catalyst.

Elemental fluorine, F₂, is prepared by electrolysis of a solution of HF and potassium bifluoride. The potassium bifluoride is needed because anhydrous hydrogen fluoride does not conduct electricity. Several million kilograms of F₂ are produced annually.

Acyl chlorides or acid anhydrides react with hydrogen fluoride to give acyl fluorides.

HF is often used in palynology to remove silicate minerals, for extraction of dinoflagellate cysts, acritarchs and chitinozoans.