Production
Osmium is obtained commercially as a by-product from nickel and copper mining and processing. During electrorefining of copper and nickel, noble metals such as silver, gold and the platinum group metals, together with non-metallic elements such as selenium and tellurium settle to the bottom of the cell as anode mud, which forms the starting material for their extraction. In order to separate the metals, they must first be brought into solution. Several methods are available depending on the separation process and the composition of the mixture; two representative methods are fusion with sodium peroxide followed by dissolution in aqua regia, and dissolution in a mixture of chlorine with hydrochloric acid. Osmium, ruthenium, rhodium and iridium can be separated from platinum, gold and base metals by their insolubility in aqua regia, leaving a solid residue. Rhodium can be separated from the residue by treatment with molten sodium bisulfate. The insoluble residue, containing Ru, Os and Ir, is treated with sodium oxide, in which Ir is insoluble, producing water-soluble Ru and Os salts. After oxidation to the volatile oxides, RuO4 is separated from OsO4 by precipitation of (NH4)3RuCl6 with ammonium chloride.
After it is dissolved, osmium is separated from the other platinum group metals by distillation or extraction with organic solvents of the volatile osmium tetroxide. The first method is similar to the procedure used by Tennant and Wollaston. Both methods are suitable for industrial scale production. In either case, the product is reduced using hydrogen, yielding the metal as a powder or sponge that can be treated using powder metallurgy techniques.
Neither the producers nor the United States Geological Survey published any production amounts for osmium. Estimations of the United States consumption date published from 1971, which gives a consumption in the United States of 2000 troy ounces (62 kg), would suggest that the production is still less than 1 ton per year.
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