Rhenium - Production

Production

Commercial rhenium is extracted from molybdenum roaster-flue gas obtained from copper-sulfide ores. Some molybdenum ores contain 0.001% to 0.2% rhenium. Rhenium(VII) oxide and perrhenic acid readily dissolve in water; they are leached from flue dusts and gasses and extracted by precipitating with potassium or ammonium chloride as the perrhenate salts, and purified by recrystallization. Total world production is between 40 and 50 tons/year; the main producers are in Chile, the United States, Peru, and Kazakhstan. Recycling of used Pt-Re catalyst and special alloys allow the recovery of another 10 tons per year. Prices for the metal rose rapidly in early 2008, from $1000–$2000 per kg in 2003–2006 to over $10,000 in February 2008. The metal form is prepared by reducing ammonium perrhenate with hydrogen at high temperatures:

2 NH4ReO4 + 7 H2 → 2 Re + 8 H2O + 2 NH3

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